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Dichloromethane (CAS 75-09-2): Technical Guide, Safety and Industrial Applications 2026

Jun 17, 2026 Leave a message

Michael Zhang
Michael Zhang
Michael Zhang is a chemical industry specialist with experience in industrial solvents, petrochemicals, and global chemical supply chains. He researches chemical properties, applications, safety, providing technical content for purchasers.

Overview

CAS No.75-09-2 Dichloromethane (DCM), also known as methylene chloride, is a chlorinated hydrocarbon solvent with the molecular formula CH₂Cl₂ and CAS Number 75-09-2. Due to its excellent solvency, low boiling point, and rapid evaporation characteristics, DCM is widely used in pharmaceutical manufacturing, electronics cleaning, chemical processing, metal degreasing, and specialty industrial applications.

According to multiple industry research sources, the global dichloromethane market is valued at over USD 2 billion and is expected to experience moderate growth through 2030. Despite increasing regulatory oversight in some regions, industrial and commercial demand remains strong due to the solvent's unique performance characteristics.

 

Methylene Dichloride Chemical Molecular Formula

The molecular formula of dichloromethane is CH2Cl2.  DCM is categorized as a haloalkane, meaning that it is an alkane (a hydrocarbon with only single bonds), with halogen (group 17 element) substitution of some hydrogen atoms. It is specifically based upon the simplest of all the alkanes, methane, or CH4, where two of the hydrogen atoms in that molecule are replaced by chlorine atoms.

 

Parameter Specification Regulatory Reference
CAS Number 75-09-2 IUPAC, EPA TSCA Inventory
EINECS Number 200-838-9 EU REACH Registration
Molecular Formula CH₂Cl₂ NIST Chemistry WebBook
Molar Mass 84.93 g/mol PubChem CID 6344
Synonyms Methylene chloride, Methylene dichloride, Dichloromethane, DCM OSHA Chemical Database
UN Number 1593 IMDG / IATA Transport

 

CAS 75-09-2
Dichloromethane DCM For Industrial 99

Production of Dichloromethane (DCM)

It was first prepared by a French chemist Henri Victor Regnault in the year in 1839. He isolated it from a mixture of chlorine and chloromethane which was exposed to sunlight.

Commercial dichloromethane is primarily produced through the chlorination of methane or chloromethane at elevated temperatures.

Simplified Reaction Pathway:

  • CH₄ + Cl₂ → CH₃Cl + HCl
  • CH₃Cl + Cl₂ → CH₂Cl₂ + HCl
  • CH₂Cl₂ + Cl₂ → CHCl₃ + HCl
  • CHCl₃ + Cl₂ → CCl₄ + HCl

The manufacturing process is carefully controlled to maximize DCM yield while minimizing by-product formation.

 

Properties of Dichloromethane CAS 75-09-2

Dichloromethane has a boiling point of 39.6°C, a density of 1.326 g/cm³ at 20°C. Combined with its ability to dissolve oils, resins, waxes, adhesives, and many organic compounds, these measurable properties make it one of the most widely used industrial solvents in pharmaceutical manufacturing, electronics cleaning, chemical processing, and metal degreasing applications.

Properties Of Dichloromethane

 Related Article: What Is Dichloromethane (DCM, CAS No. 75-09-2)? A Complete Technical and Safety Guide

 Related Product: Industrial Grade Dichloromethane (DCM)/Methylene Chloride (CAS 75-09-2) High-Purity Solvent

 

Key Solubility Characteristics of Dichloromethane chemical

  1. Miscible with: Most organic solvents (ethanol, ether, ketones, hydrocarbons)
  2. Immiscible with: Water, glycols, glycerol
  3. Solvent power parameter: 19.8 MPa¹/² (Hildebrand)
  4. Evaporation rate: 52 (butyl acetate = 1)

 

Uses of Dichloromethane dCM

1. Methylene Chloride is used for grain fumigation and refrigeration of low-pressure refrigerators and air-conditioning devices.
2. It is also used as solvent, extractant and mutagen.
3. DCM can used in the electronics industry. Often used as a cleaning and degreasing agent.
4. It used as dental local anesthetic, refrigerant, fire extinguishing agent, metal surface paint layer cleaning degreasing and stripping agent.
5. Dichloromethane is used as an intermediate in organic synthesis.

 

Advantages of dichloromethane chemical:

  • Strong dissolving power: Effectively dissolves many organic substances, making it an excellent solvent.
  • Fast evaporation: With a very low boiling point, it easily evaporates from the dissolved substances.
  • Non-flammable: Compared to other commonly used solvents, it is non-flammable and safer to use.

 

Global Regulatory for DCM CAS 75-09-2

Region Regulatory Authority / Framework Key Requirements / Classification
United States OSHA Occupational Exposure Limit: 25 ppm (8-hour TWA); 125 ppm STEL
United States EPA TSCA Subject to EPA Risk Management Rule (2024)
United States NIOSH Recommended Exposure Limit (REL): 50 ppm
United States DOT Hazard Class 6.1 Toxic Substance
United States RCRA Hazardous Waste Code: U080
European Union REACH Fully registered for industrial and commercial use
European Union CLP Classification Acute Tox. 4 (H332); Skin Irrit. 2 (H315); Eye Irrit. 2 (H319); STOT SE 3 (H336); Carc. 1B (H350); Muta. 2 (H341)
China GB 12268 Listed as Hazardous Chemical
China Transport Classification Class 6.1 Toxic Substance
Japan Occupational Exposure Guideline 50 ppm
Australia Workplace Exposure Standard TWA: 50 ppm; STEL: 150 ppm

 

DCM Storage, Handling & Transportation Guidelines

Storage Requirements (TRGS 510 Compliant)

Storage Class: 6.1D (Non-combustible toxic materials)
Temperature: 15-25°C; avoid direct sunlight
Ventilation: Ground-level mechanical ventilation (vapor is heavier than air)
Incompatibilities: SEPARATE from:
Strong oxidizers (nitrates, peroxides)
Active metals (Li, Na, K, Al powder)
Strong bases (NaOH, KOH)
Liquid oxygen
Container materials: Carbon steel, stainless steel 316L; ALUMINUM PROHIBITED (explosive reaction risk)

 

Safe Handling Protocols

Use only in approved fume hoods with face velocity ≥0.5 m/s
Ground and bond all transfer equipment (static accumulation hazard)
Never heat containers directly; use water baths only
Implement confined space entry procedures for tank cleaning
Maintain MSDS/SDS accessible at all workstations

 

Transportation Specifications

UN 1593, Class 6.1, Packing Group III
Marine pollutant: Yes (MARPOL Annex II)
Packaging: Approved steel drums (200L), IBCs, ISO tanks
Document requirements: Dangerous Goods Note, Safety Data Sheet
 

 

Frequently Asked Questions (FAQ)

Q1. What Is Dichloromethane (DCM) Used For?

A: Dichloromethane (CAS No. 75-09-2), also known as methylene chloride, is widely used as a solvent in paint stripping, pharmaceutical manufacturing, chemical processing, metal cleaning, adhesive formulations, aerosol products, and extraction applications. It has a boiling point of 39.6°C, a density of 1.33 g/cm³ at 20°C, and a solubility in water of approximately 20 g/L at 25°C, making it suitable for processes that require efficient dissolution and easy solvent removal.

 

Q2. Is Dichloromethane Banned?

A: No. Dichloromethane is not globally banned. Certain consumer applications have been restricted in the United States, European Union, and several other jurisdictions. Industrial and commercial uses remain permitted under applicable regulations and safety requirements.

 

Q3. What Purity Grade Should I Choose?

A: The appropriate grade depends on your application:

  • Industrial Grade: General cleaning and processing
  • Technical Grade: Chemical manufacturing
  • Pharmaceutical Grade: Drug production and extraction
  • Electronic Grade: Semiconductor and electronics manufacturing
  • Always consult technical specifications before selecting a grade.

 

Q4. Is DCM Flammable?

A: Under normal conditions, dichloromethane is generally classified as a non-flammable solvent. However, exposure to high temperatures, open flames, or hot surfaces may cause decomposition and generate hazardous gases such as hydrogen chloride and phosgene.

 

Q5. What Is the CAS Number of Dichloromethane?

A: The CAS number of dichloromethane is 75-09-2. Other common identifiers include:

  • EC Number: 200-838-9
  • UN Number: UN 1593
  • Molecular Formula: CH₂Cl₂

These identifiers are commonly used in international trade and regulatory documentation.

 

Q6. How Should Dichloromethane Be Stored?

A: DCM should be stored in tightly sealed containers in a cool, dry, and well-ventilated area away from heat sources, direct sunlight, strong oxidizing agents, and incompatible chemicals. Proper storage helps maintain product quality and safety.

 

Q7. What Packaging Options Are Available?

A: Dichloromethane is commonly supplied in:

  • 270 kg steel drums
  • 250 kg steel drums
  • ISO tanks
  • Bulk tank containers

Customized packaging may be available depending on order quantity and destination requirements.

 

Q8. What Safety Precautions Should Be Taken When Handling DCM?

A: Operators should use appropriate personal protective equipment (PPE), including chemical-resistant gloves, safety goggles, and protective clothing. Adequate ventilation is essential to minimize vapor exposure. Always follow the recommendations provided in the Safety Data Sheet (SDS).

 

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Methylene Chloride CAS 75-09-2

 

dichloromethane liquid

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